ASRS Rack
The USSI ASRS racking system is the pinnacle of modern warehouse automation solutions. By integrating high-density structural steel with advanced robotic cranes and shuttles, this system transforms traditional storage into a high-speed, computer-controlled environment. Designed for maximum throughput and 100% accuracy, ASRS allows businesses to manage massive inventory volumes with minimal manual intervention.
Precision Engineering for High-Speed Automation
An automated storage and retrieval system is only as reliable as the structure that supports it. Because robotic cranes (SRMs) and shuttles move at extreme speeds and reach heights of up to 100+ feet, the rack must meet near-perfect leveling and deflection tolerances.
USSI utilizes structural tubular steel to ensure the system remains perfectly plumb and rigid under dynamic loads. Unlike standard roll-formed racking, our tubular design offers the torsional strength required to prevent “rack sway,” which is critical for warehouse automation solutions that rely on millimetric sensor precision.
Key Operational Facts:
- Vertical Maximation: ASRS systems often reach heights of 40 to 100+ feet, utilizing the full “cube” of your facility far beyond the reach of standard forklifts.
- Inventory Flow: Fully adaptable to both FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) models through sophisticated Warehouse Management System (WMS) integration.
- Equipment: Utilizes stacker cranes, high-speed shuttles, or vertical lift modules (VLMs) instead of manual material handling equipment.
- Precision Tolerances: Our automated storage and retrieval system is engineered to the industry’s strictest RMI standards to ensure a seamless interface between the steel and the robotics.
Built for Industries That Move Volume
We tailor our unit load asrs and warehouse automation solutions to meet the specific demands of high-velocity sectors:
E‑Commerce
Designing layouts that prioritize speed and accuracy to thrive in the demanding world of high-volume order fulfillment for oversized home goods.
Manufacturing
We simplify your layout and improve material flow for long raw materials, reducing bottlenecks so your production line runs faster.
Big & Bulky
As specialists in sofa storage racks, we provide expert systems optimized for the efficient handling of bulky items like loveseats and long rolls.
Food & Beverage
Systems designed for safe and compliant handling of bulk packaging materials and specialized lightweight storage needs.
Is an Automated Storage and Retrieval System Right for You?
It is a Perfect Fit If:
- You require 24/7 operation with high throughput.
- You are dealing with high labor costs or a shortage of qualified operators.
- You need to maximize vertical space in a high-bay facility (up to 100+ feet).
You Should Look at Alternatives If:
- Your inventory volume is low, or your SKU mix changes daily.
- You require a low initial capital expenditure. See: Standard Rack
- Your facility ceiling height is under 20 feet.
Ready to Automate Your Facility?
USSI handles the complex engineering, structural design, and installation of ASRS racking. From unit-load systems for full pallets to mini-load systems for small parts, we provide the structural foundation for your warehouse automation solutions.
Frequently Asked Questions
Unit-load ASRS is designed to handle large, heavy loads—typically full pallets weighing 1,000 to 3,000+ lbs. Mini-load systems are designed for smaller containers, totes, or trays, typically used in high-speed picking and parts distribution.
Typically, no. ASRS racking requires much tighter tolerances and higher-grade structural steel than standard selective rack to accommodate robotic sensors and high-speed movement. USSI recommends a custom-engineered structural system for all automation projects.
By removing forklifts and manual labor from the storage aisles, you significantly reduce the risk of rack impacts, product damage, and workplace injuries. The system is fully fenced and interlocked to ensure a “person-out” environment during operation.
Most modern automated storage and retrieval systems are designed to integrate with standard Warehouse Management Systems (WMS) and Enterprise Resource Planning (ERP) software to provide real-time inventory visibility.