Facility Layout & Optimization

Unlock Your Warehouse's Hidden Potential

Is your warehouse truly supporting your growth? If you’re seeking better efficiency, improved safety, and a stronger bottom line, optimizing your warehouse layout is the essential first step. For over 40 years, USSI Partners has specialized in creating smarter warehouse solutions, having engineered over 200 million square feet of space to help companies streamline their operations.

We provide custom designs, systems, and processes built for your specific operational requirements—because there is no one-size-fits-all solution. Our proven warehouse design and layout services ensure that your facility operates efficiently, supporting both current operations and future growth.

How an Optimized Layout Powers Your Growth.

A strategically designed layout is a fundamental business asset that delivers immediate and long-term returns:

  • Maximized Capacity: Store more inventory in the same footprint by utilizing vertical space and applying expert warehouse space planning principles.
  • Enhanced Speed & Efficiency: Speed up picking, packing, and shipping processes by improving traffic flow, reducing travel time, and eliminating workflow bottlenecks.
  • Uncompromised Safety: Create a safer work environment by improving aisle clearances and ensuring the layout supports strict safety protocols.
  • Reduced Operating Costs: Lower your day-to-day expenses by optimizing equipment use and streamlining labor processes.
  • Future-Proof Growth: Design that allows your operations to scale and grow with market demand without the immediate need for expensive physical expansion.

Our Turnkey Approach to Optimization

We deliver a complete, integrated solution—from the initial consultation to the final installation. Our process combines specialized expertise at every stage, ensuring your project is finished on time and on budget.

Warehouse Consulting: We begin by identifying operational weak points and providing practical, budget-friendly advice for upgrading, expanding, or planning new construction projects. You receive clear guidance on how to achieve improvement without the expense of a total overhaul.

Design and Layout: Our team creates smart, scalable warehouse design and layout plans that enhance workflow, utilize space efficiently, and accommodate future growth. Through strategic warehouse space planning, we ensure every square foot supports operational efficiency.

Warehouse Engineering: Our expert engineers implement strategic, data-driven improvements that lead to real savings and a significant boost in operational throughput. This ensures you see measurable increases in efficiency delivered by our engineering expertise.

Equipment & Racking: We equip you with the right tools for the job, providing durable warehouse racks and a range of material handling solutions. This helps you to store more and move goods more efficiently, ensuring longevity and optimal material flow.

Turnkey Services: We manage every step of the project, from the first sketch to final installation. This complete approach ensures a seamless project completion with a single point of contact, allowing you to focus entirely on your core business.

Industries and Facilities We Serve

We tailor our optimization strategies to meet the specific requirements of your sector:

E‑Commerce

Designing layouts that prioritize speed and accuracy to thrive in the demanding world of high-volume order fulfillment.

Manufacturing

We simplify your layout and improve material flow so your production line runs smoothly, reduces bottlenecks, and moves materials faster.

Big & Bulky

Providing long-term partnership and expert racking systems optimized for the efficient storage and handling of bulky, heavy items.

Food & Beverage

Expertise in designing systems for the safe and compliant handling of perishable, chilled, and frozen goods.

Every facility layout & optimization is tailored to your facility’s specific needs, ensuring operations are safe, efficient, and compliant.

Why Partner with USSI

Experience That Counts

With over 40 years of experience in the business, we possess the expertise to handle projects of any size and complexity.

Solutions Built for You

We listen to your unique needs and create a customized plan tailored to you, ensuring genuine operational improvements.

Proven Results at Scale

Having engineered over 200 million square feet of space, our solutions are guaranteed to deliver measurable gains in efficiency and throughput.

Commitment to Partnership

With our “Customer for Life” commitment, your journey with USSI goes beyond products and services. We partner with you to navigate challenges, uncover solutions, and drive lasting success.

Take Control of Your Warehouse Space

Ready to stop wasting space and start streamlining your operations? Schedule your layout consultation with USSI today for expert warehouse layout optimization.